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Spill kit selection

Spill kit selection

Choosing the correct spill kit is not just a buying decision; it is a workplace spill response control. This guide helps you match the likely liquid, spill volume, location and response time to the most suitable oil and fuel spill kit, chemical spill kit or general purpose spill kit.

What problem are you trying to solve?

  • Which spill kit do I need?
    Start with the liquid type. Use oil and fuel kits for hydrocarbons, chemical kits for aggressive or unknown hazardous liquids, and general purpose kits for everyday water-based maintenance fluids.
  • What capacity should a spill kit have?
    Base capacity on the credible worst-case spill, then place kits close enough for a fast response rather than relying on one large kit at the far end of the site.
  • Where should spill kits be stored?
    Put kits near storage areas, delivery points, plant rooms, workshops, refuelling areas, loading bays and anywhere a leak could reach a drain.

How to choose the right spill control approach

Site problemBest practical responseSERPRO link
Oil, diesel, petrol or hydraulic oil riskUse oil-selective absorbents that target hydrocarbons and help reduce spread.Oil and Fuel Spill Kits
Chemicals, acids, alkalis or uncertain liquid riskUse chemical spill kits and check compatibility against the safety data sheet.Chemical Spill Kits
Coolants, wash water, light oils and workshop fluidsUse general purpose spill kits for mixed non-aggressive maintenance spills.General Purpose Spill Kits
Leaks from drums, IBCs or transfer pointsCombine kits with secondary containment to stop repeat spills at source.Spill Containment

Practical next steps

  1. Identify the liquid groups stored or used on site and separate oil, chemical and general-purpose risks.
  2. List credible spill sizes: small handling spill, drum leak, IBC leak, delivery spill and plant failure.
  3. Place the right spill kit within the response area and mark it clearly so staff can find it quickly.
  4. Add inspection dates, refill checks and simple spill instructions to keep the spill kit ready for use.
  5. Train staff on what to use, what not to use and when to escalate or report a pollution risk.

Useful references

Need help selecting spill kits, absorbents, drip trays or containment? Use this page as the hub for deciding whether the site needs oil and fuel spill kits, chemical spill kits, general purpose spill kits, drain protection, drip trays or wider spill containment.

Need a spill kit inspection checklist? Create a printable audit sheet for workplace spill kit checks, including contents, quantities, condition and corrective actions.
Open checklist in a new tab